How to Measure BOPA Film Barrier Property?

2026-06-01

To ensure product freshness and structural integrity, measuring the barrier property of BOPA film is essential. BOPA film is widely used in flexible packaging due to its excellent mechanical strength and gas resistance. The primary barrier metrics include oxygen transmission rate (OTR) and water vapor transmission rate (WVTR). These values determine how well BOPA film protects sensitive goods from environmental factors. Without accurate measurement, even the best BOPA film may fail in high-humidity or oxygen-rich conditions.

Equipment and Standards for Testing BOPA Film

Standardized methods such as ASTM D3985 (for OTR) and ASTM F1249 (for WVTR) apply directly to BOPA film. A coulometric sensor is used for oxygen testing, while a infrared detector measures water vapor. For BOPA film, sample conditioning at 23°C and 50% RH is mandatory. In production quality control, BOPA film rolls are sampled from start, middle, and end to ensure consistency. Proper calibration of equipment ensures that BOPA film data is repeatable and compliant with global packaging regulations.

Special Case: Straight Line Tear BOPA Film
When dealing with straight line tear BOPA film, barrier measurement becomes more complex because oriented structures affect defect distribution. Straight line tear BOPA film exhibits anisotropic permeability – tears propagate in one direction, which may create micro-channels. To measure straight line tear BOPA film, use high-resolution pressure decay tests. These reveal if the tearing direction compromises barrier performance. Straight line tear BOPA film is often pre-tested under dynamic stress to simulate real-world handling.

BOPA film

high barrier packaging film

straight line tear BOPA film

straight line tear BOPA film

high barrier packaging film

easy open liquid packaging

BOPA film

high barrier packaging film

Application in Easy Open Liquid Packaging

For easy open liquid packaging, barrier measurement must account for liquid contact and peelable seals. Easy open liquid packaging typically contains sauces or broths, so WVTR below 1 g/m²/day is required. Easy open liquid packaging relies on BOPA film as the middle layer to prevent aroma loss. When testing easy open liquid packaging, use 100% relative humidity on one side to simulate liquid exposure. This ensures that easy open liquid packaging maintains barrier properties even after refrigeration or heat treatment.

Advanced Solutions: High Barrier Easy Open Packaging Film
High barrier easy open packaging film combines low OTR (<2 cc/m²/day) with precise peel force. To measure high barrier easy open packaging film, employ MOCON equipment with aluminum foil masking to avoid edge leakage. High barrier easy open packaging film often includes EVOH or PVDC coatings; thus, Fourier-transform infrared (FTIR) can verify coating uniformity. For high barrier easy open packaging film, dynamic permeation testing during temperature cycling is recommended – a critical step for frozen or retort applications.

Industrial Relevance of High Barrier Packaging Film
High barrier packaging film is evaluated using accelerated shelf-life tests. High barrier packaging film samples are stored at 38°C and 90% RH for six weeks, then tested for OTR shift. High barrier packaging film used for dry snacks requires different thresholds than that for dairy. Always cross-reference high barrier packaging film data with actual product weight loss. In summary, measuring BOPA film barrier properties – including straight line tear BOPA film demands methodical adherence to international standards. Regular validation ensures that every shipment of BOPA film meets the promised barrier performance.

Xiamen Changsu Industrial Co., Ltd. (“Changsu Industrial”), a member company of Sinolong New Materials, is a world-leading supplier of high-performance film, dedicated to the R&D innovation and intelligent manufacturing of film materials. Its subsidiaries include Fujian Changsu Industrial Co., Ltd. and PT Changsu Industrial Indonesia. We focus on green technological film materials essential for human health and safety. With domestic industrial bases in Xiamen and Quanzhou, and an overseas base in Indonesia, our total land area isapproximately 450,000 square meters. Currently, our product portfolio encompasses high-end materials such as new energy films, bio-based compostable films, and functional films, widely used in industries including new energy (lithium batteries, solid-state batteries, wind-solar-storage systems), biomedicine, food, and daily chemicals. Notably, we are the global leader in BOPA film production and sales.






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